UIP2000hdT – 2000 Watts Powerful Industrial Ultrasonicator for Full Process Control

The new digital ultrasonicator UIP2000hdT (20kHz, 2000W) by Hielscher Ultrasonis is a powerful ultrasound processor for liquid treatments on bench-top and industrial scale. Common applications include homogenization, emulsification, dispersing & particle fine milling, lysis & extraction, dissolving or sonochemical reactions such as sono-synthesis and sono-catalysis. Color touch display, browser remote control, automatic data recording, integrated SD/USB ComboCard and plugable temperature and pressure sensors allow for precise process control and operation comfort.

UIP2000hdT – 2000 Watts Industrial Ultrasonic Homogenizer

The UIP2000hdT is a powerful 2000 watts, 20kHz industrial probe-type sonicator for liquid processing in pilot scale and production. It is used for homogenization, emulsification, dispersing, deagglomeration, wet milling, extraction, lysis, dissolving and sonochemical reactions. This industrial ultrasonic processor is designed for companies that need reliable high-power sonication with precise process control. The UIP2000hdT combines strong ultrasonic performance with a color touch display, browser-based remote control, automatic data logging, an integrated SD card, and pluggable temperature and pressure sensors. This makes it suitable for process development, scale-up, quality-controlled production and continuous 24/7 operation.

Who Is the UIP2000hdT Designed For?

 The UIP2000hdT is designed for users who need to move beyond small laboratory sonication and into larger, reproducible and production-oriented processing. It is especially useful when a process has already been tested at smaller scale and now needs more power, higher throughput or continuous operation.

 Industrial Sonication with Full Process Control

High-power ultrasound is used when conventional mixers, rotor-stator systems, bead mills or high-pressure homogenizers do not deliver the required result, or when a process needs faster, finer or more reproducible treatment.

The UIP2000hdT generates intense ultrasonic cavitation directly in liquids and liquid-solid mixtures. This cavitation creates high shear forces that can reduce particle size, disperse powders, produce fine emulsions, extract compounds from cells and plant materials, or accelerate chemical reactions. For industrial users, reliable sonication requires more than ultrasonic power. The process must be measurable, repeatable and scalable.

The UIP2000hdT allows operators to control and document the most important sonication parameters, including amplitude, ultrasonic power, sonication time, temperature and pressure. These values are automatically recorded as CSV files on the SD card, making process optimization, documentation and quality assurance easier.   Flow-through processing with the UIP2000hdT Industrial probe-type sonicator UIP2000hdT in batch setup

Typical Applications of the UIP2000hdT Industrial Probe Sonicator

The UIP2000hdT is used in chemical processing, food and beverage production, cosmetics, pharmaceuticals, biotechnology, nanomaterials, fuels, coatings and environmental technology. The same ultrasonic platform can be configured with different sonotrodes, boosters and flow cells to match the required process intensity and throughput.

Ultrasonic Homogenization and Mixing

The UIP2000hdT can homogenize liquids, suspensions and liquid-solid mixtures by applying intense ultrasonic shear. This helps produce uniform product quality, improves mixing of difficult components and can reduce processing time compared with conventional agitation.

Ultrasonic Emulsification and Nanoemulsions

For emulsions, ultrasonic cavitation creates very fine droplets and narrow droplet size distributions. The UIP2000hdT is suitable for producing stable emulsions and nanoemulsions used in food, cosmetics, pharmaceuticals, fuels, flavors and functional ingredient formulations.

Dispersing, Deagglomeration and Nanoparticle Processing

 Powders, pigments, fillers and nanomaterials often form agglomerates that are difficult to break with standard mixers. The UIP2000hdT disperses particles into liquids and breaks agglomerates by high ultrasonic shear. This is useful for paints, inks, coatings, ceramics, catalysts, battery materials, graphene, oxides and other advanced materials.

Wet Milling and Particle Size Reduction

 The UIP2000hdT can be used for particle size reduction and wet milling when smaller particle sizes, improved suspension stability or larger active surface areas are required. The process can be optimized by adjusting amplitude, pressure, flow rate, temperature and sonication time.

Ultrasonic Extraction and Cell Disruption

Ultrasonication improves mass transfer and can disrupt cells, tissues and plant structures. The UIP2000hdT is used for extraction of botanicals, bioactive compounds, flavors, proteins, enzymes and intracellular materials. It is also suitable for lysis and cell disruption in biotechnology and microbiology.

 Sonochemistry, Sono-Catalysis and Reaction Intensification

 Ultrasonic cavitation can accelerate chemical reactions by improving mixing, mass transfer and surface activation. The UIP2000hdT is used for sono-synthesis, sono-catalysis, precipitation, sol-gel reactions, phase transfer catalysis and other sonochemical processes.

Hielscher Ultrasonics specializes in the design and manufacturing of high power ultrasonic homogenizers (sonicator) for lab, bench-top and production level. Ultrasonic power is an effective and energy-efficient means to apply high shear and intense stress to liquids, powder/liquid mixtures and slurries. This makes it a strong alternative to high shear mixers, high pressure homogenizers and agitated bead mills.
Hielscher ultrasonic devices are in use worldwide as laboratory mixers, high shear mixing equipment, full-size in-line homogenizers or particle mills. The applications include mixing, dispersing, particle size reduction, extraction and chemical reactions. We supply to various industry segments, such as nano-materials, paints & pigments, food & beverage, cosmetics, chemicals and fuels.

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